Boiler Maintenance
Elliott’s Tube Hole Gauges make it easy to accurately measure tube IDs and tube sheet holes found in vessels such as heat exchangers, chillers, and surface condensers.
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Tube Size: 0.375” to 2.000” (9.5 – 51.0mm) OD
Elliott’s One-Revolution Series tube cutters are unlike any other one-revolution cutter. Using more advanced engineering principles the cutter and blade have been designed to last longer, withstand more wear, and require less force to cut the tube.
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Tube Size: 0.375" to 2.500" (9.53 - 63.5mm) OD
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Reach: 6" & 12" (152.4 & 304.8mm)
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Type: Tube Cutter
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Great For Puncturing Or Cutting
Elliott’s GT Series Grooving Tools, also known as Serrating Tools, can be used manually to clean up existing grooves or can be used in milling or drilling equipment for OEM tube sheet thicknesses of 3/8” (9.5mm) through 2-1/8” (54.0mm).
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Tube Size: 0.375" to 3.000" (9.5 - 76.2mm) OD
Elliott’s hydraulic pumps are used to power the Collet Style Tube Tugger, Cyclegrip Semi-Continuous Puller, Tube Tuggers, and Stub Tugger. The hydraulic pumps’ compact design is ideal for use in confined work areas.
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Maximum Pressure: 5,000 or 10,000 PSI
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Power Source: Electric 110V or 220V, Pneumatic, or Manual
Elliott’s ELC110220 is the first torque control with an Embedded Logic Controller that senses and is compatible with both 110V or 220V automatic, and manual reverse rolling motors.
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Tube Size: 0.250" to 3.000" (6.4 - 76.2mm) OD
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Voltage: 110V to 240V
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Languages: English or Spanish
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Compatibility: Elliott’s 99 Series Electric Rolling Motors (other electric motors with optional adapters)
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Auto-Reverse
Stub Tugger
Hydraulic Tube Pulling System
Elliott’s Stub Tugger is a powerful hydraulic tube pulling system for removing tubes from both heat exchangers and boilers.
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Tube Size: 0.375” to 3.000” (9.5 – 76.2mm) OD
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Type: Stub Puller
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Application: Heat exchangers and boilers
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Pulling Capacity: 30 Ton (27.2Mt)
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Stroke: 6" (152.4mm)
900 Series
Flaring Boiler Tube Expanders
Elliott’s 900 Series Flaring Boiler Expanders are self-feeding, specifically made for use in superheaters in watertube boilers or evaporator tubes. In only one operation, these expanders roll tubes parallel and flare projecting tube ends at 15 degrees from the tool center line.
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Tube Size: 0.620” to 1.500” (15.4 – 38.1mm) OD
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Roll Type: Flaring
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Application: Superheaters, watertube boilers, and evaporator tubes.
Elliott’s collet style tube puller is designed to quickly pull tube stubs from tube sheets without damaging the tube sheet hole. Offering the gripping power of a spear with the speed and convenience of a collet.
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Tube Size: 0.50″ to 2.50″ (12.7 – 63.5mm)
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Type: Tube Puller
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Application: Condensers, chillers, heat exchangers, boiler air heaters, and paper mill evaporators
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Pulling Capacity: Up to 25 Tons
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Pulling Stroke: 6.00″ (152.4mm)
4480 Series
Single Roll Beading Tube Expander
Elliott’s 4480 Series Single Roll Beading Expanders expand the tube into the tube sheet while forming a bead at the end of the tube required in Firetube boiler applications.
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Tube Size: 2.000” to 3.000” (50.8 – 76.2mm) OD
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Roll Type: Roll Beading
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Application: Firetube Boiler
Elliott’s Lubricants are engineered to provide the best lubrication in tube rolling and roll beading applications. They will provide time and tool savings compared to commonly available lubricants.
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Paste Lubricant
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Liquid Lubricant
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Bead Coolant
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Cutting Oil
1500 Series
Flaring Boiler Tube Expanders
Elliott’s 1500 Series Flaring Boiler Expanders are self-feeding, specifically made for use in Firetube and watertube boilers. In only one operation, these expanders roll tubes parallel and flare projecting tube ends at 20 degrees from the tool center line.
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Tube Size: 1.750” to 4.000” (44.5 – 101.6mm) OD
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Roll Type: Flaring
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Application: Firetube Boiler and Watertube Boiler
Elliott’s Jumbo Tube Buster is the recommended driving tool for Elliott’s Jumbo Knockout Tools to remove tube stubs in heat exchangers, Firetube boilers, and Watertube boilers.
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Tube Size: 0.625” to 2.000” (15.9 – 50.8mm) OD
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Type: Tube Buster
E-Series
Hex Spears
Elliott’s E Series Hex Spears are used with the Elliott Stub Tugger or Manual Tube puller to successfully pull tubes in chillers, heat exchangers, condensers, fin fan coolers, and boilers.
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Tube Size: 0.375" to 3.000" (9.5 - 76.2mm) OD
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Type: Tube Spear
3400 Series
Flaring Boiler Tube Expanders
Elliott’s 3400 Series Flaring Boiler Expanders are the recommended tube expanders for expanding and flaring tubes in Firetube and watertube boilers. The prong style collar allows for uniform flare lengths as well as torque controlled tube rolling to obtain uniform expanded joints.
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Tube Size: 1.500” to 4.000” (38.1 – 101.6mm) OD
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Roll Type: Flaring
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Application: Firetube and Watertube Boiler
TT Series
Tube Spears
Elliott’s TT Spears are used with the Elliott Tube Tugger or Super Tube Tugger to successfully pull tubes in chillers, heat exchangers, condensers, fin fan coolers, and boilers.
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Tube Size: 0.625” to 2.000” (15.9 – 50.8mm) OD
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Type: Tube Spear
Super Tube Tugger
Semi-Continuous Hydraulic Tube Pulling System
Elliott’s Super Tube Tugger is a powerful continuous hydraulic tube pulling system for removing any type of tube material effortlessly from boilers and surface condensers.
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Tube Size: 1.500” to 2.000” (38.1 – 50.8mm) OD
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Type: Tube Puller
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Application: Boilers and Surface Condensers
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Pulling Capacity: 60 Ton
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Stroke: 4" (101mm)
3300 Series
Straight Boiler Tube Expanders
Elliott’s 3300 Series Straight Boiler Expanders are the preferred tube expanders for expanding tubes in Firetube boilers or in self-contained steam boiler units. They are recommended for any requirement for parallel expansion of tubes in tube sheets.
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Tube Size: 1.500” to 4.000” (38.1 – 101.6mm) OD
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Roll Type: Straight
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Application: Firetube Boiler and Steam Boiler
300 Series
Boiler Tube Cutter
Elliott’s 300 Series Boiler Tube cutters are power driven to cut tubes to length in Firetube and Watertube boilers prior to roll beading.
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Tube Size: 2.000" to 3.000" (50.8 - 76.2mm) OD
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Type: Tube Cutter
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Male Square Drive: 1" (25.4mm)
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Drive Source: Motors with ≤ 150 RPM or Ratchet
PTTC Series
Tube Cutter
Elliott’s PTTC (Push Type Tube Cutter) Series Cutters accommodate heat exchangers and boilers. The adjustable collar allows tubes to be cut or scored just beyond the tube sheet. The cutting blades are specially coated to increase longevity.
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Tube Size: 0.375” to 2.500” (9.5 – 63.5mm) OD
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Type: Tube Cutter
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Tube Sheet Thickness: 5" - 12" (127.0 - 304.8mm)
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Non-Ferrous/Steel or Stainless Steel Cutter Blades
DRE Series
Deep Roll Boiler Tube Expanders
Elliott’s DRE Series Deep Roll Boiler Expanders are used for deep and hard rolling of steam and mud drums found in high-pressure boilers.
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Tube Size: 1.750” to 4.000” (44.5 – 101.6mm) OD
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Roll Type: Straight
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Application: Steam & Mud Drums and Watertube Boiler
40 Series
Straight Roll Boiler Tube Expanders
Elliott’s 40 Series Straight Boiler Expanders are recommended for re-rolling leaky tube joints in Firetube boilers. Self-feeding, these expanders should primarily be used by hand.
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Tube Size: 2.000” to 3.000” (50.8 – 76.2mm) OD
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Roll Type: Straight
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Application: Firetube Boiler
Roto-Jet
Rotary Tube Cleaning System
Elliott’s Roto-Jet Tube Cleaning Systems are an effective solution to increasing chiller, condenser, and other heat exchanger efficiency.
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Tube Size: 0.312″ to 2.0″ (7.9 - 50.8mm) ID
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Tube Section: Straight
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Type: Soft, Gummy, Or Organic
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Thickness: Light to Medium
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Flush: Wet & Dry
Elliott's Pneumatic Hammer is the recommended tool for removing tube stubs in heat exchangers or beading tubes in firetube boilers.
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Tube Size: 0.250" to 3.000" (6.4 - 50.8mm) OD
Elliott’s Hand Hole Seat Grinder is air-powered, light, easy to handle, and precision-engineered to reface boiler header seats.
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Seat Width: 0.187" to 0.656" (4.8 - 16.7mm)
Soot Buster
Firetube Boiler Tube Cleaning System
The Soot Buster, used for cleaning firetube boiler tubes, is a pneumatically actuated cleaning tool that propels itself inside of tubes and scrubs the tube ID with each pulse.
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Tube Size: 1-1/4″ to 4″ (31.8 – 101.6mm) OD
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Tube Section: Straight
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Deposit Type: Soft (Soot)
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Thickness: Light & Medium
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Flush: Dry
Turbine Style Tube Cleaners
D600, 1100, & 1300 Series
The air turbine style motor design provides an immediate and powerful startup to drive the cleaning head down the tube at a high speed, removing light to medium deposits of scale, mud, and other process residues.
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Tube Size: 0.495″ to 13.225″ (12.57 – 335.9mm) OD
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Tube Section: Straight & Curved
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Deposit Type: Soft, Gummy, Organic, Hard Powder, & Rock Solid
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Thickness: Light to Heavy
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Flush: Dry
Elliott’s Stall Torque Pneumatic Rolling Motors are the most powerful motors available for rolling tubes in extreme applications. The motors are recommended for use in heavy wall, thick drum applications in watertube boilers.
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Tube Size: 0.750” to 6.000” (19.1 – 152.4mm) OD
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Type: Rolling Motor
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Power: Pneumatic
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Torque: Stall Torque
Midi/Maxi Series
Torque Controlled Pneumatic Rolling Motor
The Midi/Maxi Series Pneumatic Rolling Motors are manufactured with quality materials to provide motor robustness and durability for years to come.
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Tube Size: 0.750” to 2.000” (19.1 – 50.8mm) OD
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Type: Rolling Motor
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Power: Pneumatic
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Torque: Torque Controlled
99 Series
Electric Rolling Motors
Elliott’s 99 Series electric rolling motors offer better consistency, faster RPMs, and comparable torque to that of pneumatic offerings.
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Tube Size: 0.250” to 3.000” (6.4 – 76.2mm) OD
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Type: Rolling Motor
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Power: Electric 110V or 220V
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Torque: Torque Controlled with ELC
445 Series
Right Angle Pneumatic Rolling Motors
The powerful 445 Series Motors are ideal for tough boiler tube applications. The right angle heads are suitable for rolling tubes in hard to reach, tight areas. Now available in torque controlled & stall type motors.
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Tube Size: 2.000” to 4.000” (50.8 – 101.6mm) OD
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Type: Right Angle Pneumatic Rolling Motor
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Style: Torque Controlled or Stall Type
Elliott’s One-Piece Tube Plugs cover a wide tube OD range, making them ideal for sealing leaky tubes in both heat exchangers and boilers.
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Tube Size: 0.375" to 3.000" (9.5 - 76.2mm) OD
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Maximum Pressure: 150 PSI
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Materials: Brass, Carbon Steel, Stainless Steel, Aluminum, Monel, and more.